Showing posts with label switch relay. Show all posts
Showing posts with label switch relay. Show all posts

July 07, 2025

R5’s Bad Motivator 2025

 February 2025.....

Back on it again these last few months, waiting for delivery of different components to get R5’s bad motivator setup all working from one switch off the RC transmitter.

A new receiver paired to use a different channel not used on main body, worked when bench testing, but didn't work when both receivers were powered up. So it's back to the drawing board on this.....

An Adafruit sound board, mini amplifier, voltage regulator and utilising a speaker out of my parts bin lol.

Then 3D printing of brackets to mount these parts.

Then one new momentary servo controlled switch to control the adafruit sound board, and one on/off switch for the ‘Bad Motivator smoke setup’.

September 27, 2023

R5-D4: Update May/June 2023

Update from May 29th 2023


June:
TCD Control box update:
The new relay arrived, last month (May), but didn’t get a chance to do any work on the new 3D housing as work (that pays me lol) was really busy with deadlines before I was then away for a week.

I modified the base and lid to accommodate the relay & printed them out. See previous post here.

Here’s a picture and link for the new relay from Model Radio Workshop:

(Im not affiliated with this or any other sites that I link too)

October 26, 2020

Sounds for Droid 2020 - 1.8 installation

Made up a new bracket for holding one speaker, out of some MDF wood. The prev one was perspex and was attached to the old sound board.

new speaker position

I may mount the second speakers in a rear position.

Continuing on with organising the wires, the slip ring underside wires are always annoyed me as they are stiffer due to less strands. This makes it awkward reaching inside as they get in the way. So I decided to cut them short and connect new, more flexible cable. This will also be yellow to match up with identification of the voltages, yellow being 12v positive.

slip ring cable modification

Next up was to install the sound board. I changed my mind about which side to mount it on. Decided that it would be better over on the right hand side. I needed a spacer block, so cut a small piece of wood, marked the boards fixing hole position on it, then drilled clearance holes and screwed the spacer block to the frame.

spacer block

Next up was to then mount the sound board to the spacer block.

Sound board fitted to spacer block

I de-soldered the red power cable on the sound board and replaced it with a yellow one. I had some yellow heat shrink to cover the red wire for the Trading Card Dispenser electronics box.

Next up then is to connect the speaker, route the servo lead which operates the relay switch and test out the amp/speaker. Also need to look at where best to fit the volume control knob.

October 15, 2020

Sounds for droid 2020 - 1.7 Sound board build

Back in August 2020   

 After lots of design layout ideas, and 3D printing a special holder for the sound components. I decided to just go back to basics and use Perspex.....as I had found some spare. I still utilised the digital voltage meter holders & also the Dual Relay Switch holder, as these don't have there own fixing points.

I dug out all the old nuts and bolts previously used and thought.....naaaa, I don't like the look of them. So I drilled a hole and test fitted a threaded Brass insert. It worked! So positioned the components, marked and drilled holes......all except the sound board (as this requires M2 size thread fittings) and then using my soldering iron tip, melted into place the Brass inserts.

Thread inserts added to Perspex board

Next up was test fitting all the components on the perspex board.

Sound Components going onto the board

Just waiting on the M2 thread fittings.....

I started routing and soldering the wiring next. I drilled holes to route the power wires behind the panel and to help identify the voltage, used yellow as positive for the Audio FX sound board as it uses a lower voltage than the amplifier.

The M2 inserts and bolts/screws arrived in a few days via eBay and where inserted into the rear of the board.


October 2020.....update

Got on with refitting the sound system. The extra perspex material has now been removed and a suitable location to mount it has been prioritised. A wood spacer block is needed to raise off the vertical frame support to allow the wires to fit behind. This new location is closer also to the 12v terminal distribution block.

I also fitted some of the new cable clamps I designed and 3D printed.

new [yellow] cable clamps installed    new [yellow] cable clamps installed
The board just needs terminals for the 12v power.

sound board ready for installation



February 20, 2020

Relay switch holders - 3D printed

Relay switch holder

I designed this holder for the relay switch from 'Model Radio Workshop' (link)
It's just a simple holder to help keep it in place, once inside R5-D4.
I've also drawn up a dual holder, see other link below.

As per usual, I drew it up in AutoCAD Inventor, works program, and then printed it out on the Ultimaker S5.

Thingiverse Link




This dual version, is not just a simple, placing two of the above together, I had to modify the design slightly.



Thingiverse Link for dual holder

This was the third cable clip design I came up with. The cable easily folds around and slides under the clip, holding the relay unit in place.

February 17, 2020

Sounds for Droids - 2020 upgrade 1.1

With R5’s electrical re-wire almost complete, and not being one to finish one thing before starting another lol, I turned my attention to the relay switch I mentioned in 1.0 of this update segment.
Link to Sounds for Droids - 2019 upgrade 1.0

I didn’t want anything to complicated, so went for a design that will hold the relay in place with a cable retainer on the other end.

This was the first test print to prof the idea. The updated version will be a more snug fit....will know for sure once printed.
Switch relay, 3D printing


Switch relay, 3D printed

I left the screw terminals accessible for connecting up the leads.

January 23, 2020

Another mini project 1.8 - 'Trading Card Dispenser'

So after a bit more fine tuning,
the TCD is now complete.



The TCD..... The 'Trading Card Dispenser'

I was still waiting for an electronic component to arrive in order to wire everything up to test it. It arrived and it wasn't what I was hoping for, so I'll have to revert back to my original electronics setup, not a big deal as this doesn't effect the actual dispenser being assembled or operated.

I've designed this as a self contained unit with it's own remote controller & timer delay off circuit, but it would also be able to be controlled via any momentary switch, Arduino etc. I'm not an Arduino guy, but from what I know this is possible.
The motor runs on 6v and would only need to run for a few seconds.

The unit comes in 4 parts, base (in red), plate (in blue), lid (in green) & a wheel adapter which fits onto the motor. (colour's are for identification only, not actual)

There are then 4 components required to be bought in order to fit and glue together to fully assemble. I'll post up this list and an assembly instruction PDF when files are released.

More updates soon.......

November 27, 2019

Sounds for Droids - 2019 upgrade 1.0

How to build a sound module that can be triggered by a remote control transmitter.

The 12 channel remotes for controlling my R5’s sounds have, to my knowledge, never worked properly.
Think I’ve had three over the years plus the circuit board version that wasn’t what I thought it was, so was never used.

Holding the controller and the transmitter at the same time whilst trying to not draw attention to ones self at events (for the kids benefit of keeping the experience real) can be a bit of a handful.

I was all ready to bit the bullet and buy another one as my current sound setup has died. When Lee Towersey posted up a way to trigger sound directly from your transmitter switches using a relay!


I only have one three way switch available although I could possibly upgrade an ‘on/off’ switch to be able to operate more sounds as mentioned in Lee’s video.

So I’ve ordered one duel relay to test out. Checkout Lee's channel for the links also to the relay.

Next is to get a new sound board.