Not being able to use the lathe, and lack of suitable size 'scrap' material. Have been searching for material cost for Aluminium / Foam board for 'skins' & Plywood for the frame.

For Aluminium I found Clickmetal @     http://www.clickmetal.co.uk/
And for Foam board I found The Plastic People @    http://www.theplasticpeople.co.uk/index.php?osCsid=b787df15fb3a07af128e472edabc5ee2

Plywood will probably be sourced from B&Q [UK DIY store].

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